Section 4-1 DUO-CONE SEAL INSTALLATION. Author: HyperGEAR TIFF/PDF Convert Library Created Date: 4304Z.

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Avoid prolonged skin contact with isopropyl alcohol. Avoid breathing the vapors in enclosed areas without adequate ventilation and do not smoke. Isopropyl alcohol is flammable. Do not use near open flame, welding operations, or around heated surfaces exceeding 482°C ( 900°F).

• Remove any film, dust or other foreign matter from the following components: • Rubber toric ring (2) • Housing ramp (4) • Seal ring ramp (7) • Housing retaining lip (3) • Seal ring retaining lip (8) • Seal ring housing (5) Note: Seal rings have very sharp edges. Protective gloves should be worn in order to prevent injury. Use isopropyl alcohol or other approved cleaning agents. Use a clean lint free cloth for wiping. All components should be completely dry before proceeding. Note: Never permit oil to contact rubber toric ring (2), housing ramp (4) or seal ring ramp (7) before both seal rings (1) are assembled in the final position.

Illustration 3 g00446488 • Put rubber toric ring (2) on seal ring (1). Make sure that the rubber toric ring is positioned at the bottom of seal ring ramp (7). The rubber toric ring must rest against retaining lip (8). The rubber toric ring must be straight in the seal ring. The rubber toric ring must not be twisted. Note: Be careful when you are working on the rubber toric ring.

Nicks, cuts or scratches may cause leaks. • Refer to Special Instruction, SEHS8484, 'Tool and Specification Chart for Conventional Duo-Cone Seals' in order to select the proper installation tool. Illustration 4 g00534621 Use towels or a mat (A) that is made of foam to aid with installing the toric ring (2 ).

• Install rubber toric ring (2) on seal ring (1) with installation tool (9). Lightly dampen the lower half of rubber toric ring (2) with an appropriate lubricant. Refer to the 'Acceptable Lubricants for Assembly' section that is in this publication for additional information. Use the following techniques in order to dampen the rubber toric ring: • Wipe the seal with a lint free cloth. • Place towels or a mat that is made of foam at the bottom of a container. Soak the towels or the mat with the lubricant.